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Omni Instruments Ltd

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  • Data Loggers
  • Displacement
  • Display & Control
  • Flow Meters
  • Gas Detection
  • Gyros & Accelerometers
  • Level & Distance
  • Load Cells
  • Pressure Sensors
  • Radio & GSM Telemetry
  • Remote Monitoring
  • Serial Ethernet & ModBus
  • Solar & Wind Power
  • Subsea & Offshore
  • Temperature and Humidity
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  • Vibration Monitoring
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Gill Sensors & Controls Ltd

Home / Our Brands / Gill Group / Gill Sensors & Controls / Wear Debris Sensors

Designed & Manufactured by Gill Sensors & Controls in the UK, WearDetect oil debris sensors provide condition based monitoring that protects critical rotating assets by directly measuring ferrous wear within the equipment. 

WearDetect provides an earlier view of wear trends in vital equipment.  The sensor replaces the existing drain plug and wires into your existing PLC or SCADA system or Gill’s IoT platform. Alternatively, an ‘inflow’ adaptor arrangement can be used to install the sensor in the oil flow line, before any filters. The sensor captures and measures fine wear and coarse failure ferrous particles in order to allow machine wear trend insights.

Output protocol options for WearDetect include digital outputs (Modbus and CAN) or analogue outputs (0-10V or 4-20mA). There is also a local visual alarm option. The sensors are designed to suit most data collection devices such as data loggers, PLCs and ECUs as well as Gill’s own IoT data platform. 

WearDetect sensors have no moving parts and as a result are extremely reliable and accurate. 

Features

  • Real-time, continuous condition monitoring
  • Captures and measures both fine & coarse ferrous wear debris
  • Proven high return on investment by minimising unplanned downtime
  • WearDetect sensor data can be used to predict and schedule maintenance actions
  • Oil temperature or water presence measurement
  • No expert knowledge or training required to interpret results
  • Multiple thread adaptor options for easy installation

Applications

  • Wind turbine condition monitoring
  • Rail asset monitoring
  • Automotive manufacturing
  • Industrial processes including paper & chemicals
  • Conveyor drives within distribution facilities
  • Condition monitoring in mining industries
  • Crane gearbox monitoring

Explorer their extensive range of Wear Debris Sensors available from Omni Instruments in the sections linked below:

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Omni Instruments Ltd,
Unit 1, 14 Nobel Road,
Wester Gourdie Industrial Estate,
Dundee, DD2 4UH, UK

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