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Home / Level & Distance Sensors / Liquid Level Sensors / Oil Debris Sensor With Display
Oil Debris Sensor With Display

Oil Debris Sensor With Display

The Oil Debris Sensor with Display (WearDetect series) is a real-time condition-monitoring sensor engineered to provide early warnings of mechanical wear and component failure in machinery gearboxes, engines, and industrial drivetrains. Replacing a standard drain plug or fitting directly into an oil bypass line, the solid-state sensor utilises a magnetic probe face to continuously capture and differentiate between fine wear debris and coarse failure particles, while also monitoring oil temperature and water contamination. Accompanied by a remote, IP-rated enclosure featuring an integrated local LED bar-graph display for instant visual status checks, it provides flexible connectivity via 0–10 V, 4–20 mA, or CAN outputs to seamlessly interface with PLCs, SCADA, and IoT predictive maintenance systems to prevent catastrophic equipment downtime.

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  • Description

Description

WearDetect oil debris sensors have been proven in use by world-leading manufacturers, to provide the earliest warning of the initial stages of machine failure. WearDetect is primarily used in oil based systems, such as gearboxes, across manufacturing and also by operators of critical and remote equipment. WearDetect can be used for stand-alone measurement, integrated into a larger PLC or SCADA system.

Features

  • Real-time, continuous condition monitoring
  • Captures and measures both fine & coarse ferrous wear debris
  • Proven high return on investment by minimising unplanned downtime
  • WearDetect sensor data can be used to predict and schedule maintenance actions
  • Communicates with DCS/PLC/CMMS or IoT systems
  • Local indicator display
  • Outputs: 0-10V, 4-20mA, CAN
  • Oil temperature or water presence measurement
  • No expert knowledge or training required to interpret results
  • Multiple thread adaptor options for easy installation

Applications

  • Wind turbine condition monitoring
  • Rail asset monitoring
  • Automotive manufacturing
  • Industrial processes including paper & chemicals
  • Conveyor drives within distribution facilities
  • Condition monitoring in mining industries
  • Crane gearbox monitoring

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Omni Instruments Ltd,
Unit 1, 14 Nobel Road,
Wester Gourdie Industrial Estate,
Dundee, DD2 4UH, UK

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